Cleanliness Helps To Make The Self Circulation Healthy.

In order to meet the customers' demand for high quality yarns, the company has introduced 16 sets of ORION winder made by Italy SAVIO in the newly built factory, equipped with the world's most advanced electronic yarn clearer, such as Tkzenit-c type USTER QUANTUM 2, USTER QUANTUM 3 and LOEPFE produced by USTER.

All parts of the equipment are equipped and equipped with the most advanced system. For example, the air intake system of the head adopts AC variable frequency motor, which can reduce power consumption and improve efficiency. The head computer can display all kinds of data, store and send instructions, and monitor online. Tube yarn The diameters vary, and various production instructions are issued for each single spindle.

Equipment Drum winding mechanism The brushless DC motor directly drives the tank, which consumes less than 30% of the power consumption compared with the AC motor. The device also adopts the electronic anti stacking device, which changes the rotation speed of the yarn by changing the speed of the motor, effectively prevents the tube yarn from overlapping. The drum yarn brake sensor used by the equipment can effectively prevent the friction between the cylinder yarn and the grooved tube and the grinding yarn in time and effectively, and is conducive to the large suction nozzle to grab the yarn.

The joint device control system of the equipment is equipped with 690C type air twister. The twisting time, twisting time, twisting length and cam angle can be set on the host computer without adjusting one by one on each air twister. The joint cycle adopts intelligent logic control, each action has a separate driving device, and the main actions are monitored by sensors. Each action can be controlled by the microcomputer in accordance with the logical relationship, so that the whole logic cycle process is intelligentized, so that many energy consumption can be reduced, the mechanical efficiency is improved, the wire rolling rate is reduced, and the manufacturing rate is improved.

The tension mode of the tension control system of the yarn tension is changed from the original pneumatic type to the electromagnetic type. By measuring the winding tension of the tension sensor, the tension of the tension electromagnet is uniformly adjusted, which changes the consistency of the tension disc pressure, thereby changing the winding tension and maintaining the stability of the yarn tension difference. The yarn tension is related to the winding speed and the size of the tube yarn. When the yarn tension is changed by the non controllable factors, the tension of the tension plate can be adjusted and compensated by changing the tension of the tension plate, so that the yarn tension can be kept basically constant.

In the course of using, because of the adoption of Intellectualization The independent knot tying cycle, large and small sucking mouth successfully grabbed after the knot, reducing the large and small suction mouth grabbing yarn waste. As a result, the amount of silk has decreased considerably. The equipment is basically intelligent controlled by integrated circuits, and less mechanical transmission devices. Therefore, mechanical wear is low and maintenance costs can be reduced. Equipped with USTER QUANTUM 2 and 3 advanced electronic yarn cleaning device, it realizes the functions of wrong alarm, yarn fault alarm and so on, which provides a means for product quality tracking and checking.

The specific methods of operation are as follows: once every 4 hours and 3 times per shift (12 hours), it is necessary to dig out the flying flowers and the silk threads on the filter net of the inside of the head, so that the suction pressure of the whole machine can be reduced, and the energy consumption can be reduced. Every 150 hours (weeks), the main suction motor and transformer should be cleaned, and the cooling fans of the motor should be cleaned and cleaned, and the flying flowers and the silk threads on the ATC conveyor belt should be cleaned. Every 750 hours (months), all parts of the machine are thoroughly cleaned and the parts that need lubrication are refueling. Every 4000 hours (half a year), it is necessary to correct the winding head of the bobbin. If necessary, adjust the cam on the rack, remove the upper safety shield, absorb dust and dust from the electrical parts, and lubricated the main suction motor bearings and other components.